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Advice You - Explosive Chemicals - How Dangerous are They?
Enter at your own risk! The flammable hazard signs with their bright red flame graphic and danger wordings say it all. You are now entering a restricted area... Many people have a natural fear of chemicals that catch fire easily. In fact, I know of some people who became so nervous whenever they have to come into the chemical areas that they lost their co According to USFDA, a combination product is one composed of any combination of a drug and device; biological product and device; drug and biological product ncentration and fumble about with their activities, visibly shaken. It is as if the whole place is going to explode in their faces anytime. However, if this natural fear is allowed to paralyze us, there will not be any oil refinery, oil wells or even petrol stations anywhere. Industrial processes will literarily grind to a halt. People will be so afraid t ; or drug, device, and biological product and fixed dose combination would include two or more combinations of drug. Examples of combination products may in handle these chemicals in their work. This article tries to eliminate this natural fear by explaining the properties of flammable chemicals so that people will treat flammable chemicals with respect but not with fear. Flash Point Chemicals that are flammable will usually have a low flash point. What is this low flash point? It's the temperature at whic lude drug-coated devices, drugs packaged with delivery devices in medical kits, and drugs and devices packaged separately but intended to be used together. the chemical will give out fumes sufficiently enough to catch fire when a lighted flame is brought near to it. This means that a chemical having a lower flash point than room temperature will give out fumes capable of catching fire even though it is stored at normal room temperatures. Thus, gasoline with flash point of -20 degree Centigrade will already here is enormous increase in the number of combination products entering the market in the recent years. Combination products have proven advantages but fixe be able to catch fire at normal room temperature if a light flame is present, while kerosene with flash point of 38 degree Centigrade will not burn when it is kept at a room temperature of 30 degree Centigrade. Well, that's not totally correct either. In order to burn, three things must be present at the same time: fuel, oxygen and heat. When we talk abou d dose combinations are still in the process of convincing regulatory authority on their advantages over the single ingredient formulations. Combination pro flash point, we are talking about the heat to generate sufficient gaseous fumes that can burn, but the chemical will not burn until a higher temperature is reached. That temperature is the ignition point. Ignition Point The ignition point can be reached if a lighted flame is brought near to the combustible fumes, or it can be from a sparking electrical ucts have become life saving products for the pharmaceutical companies who doesn’t have many innovative molecules in their product pipeline and have been inc ontact or even from sparks produced from mechanical impact. Very often, it can even come from sparks generated by static electricity. Even when all these conditions have been reached, fire will not start if there is not sufficient oxygen to support the combustion. This is a very important factor to consider especially when storing flammable chemicals. Ex easingly used in the product life cycle management. Even the companies having product patents are trying to extend their product life cycle through the combi plosion Limit Have you heard of the expression, too lean mixture or too rich mixture? If you have been messing around with diesel or petrol engines, you will certainly know about this. Garage mechanics know that if the fuel in the engine is either too lean or too rich, the engine will not start. What does this mean? Diesel and petrol engines burn fuel ve nation products and maximize the revenues. But the companies involved in this practice are overlooking that they are burdening the patients both economically y rapidly. The combustion of the fuel is so rapid that explosions occur inside the engine cylinders rather that slow burning like in a gas stove. The explosion of the fuel-air mixture is what gives it the power to move pistons that will turn the crankshafts of engines. Back to the issue of getting the right combustible mixture... There is a range in the and physically. They need to rightly judge the benefits of the combination products and they have to even look at the risks involved when combining the produ fuel-air mixture ratio that is just right for explosions. If the ratio is out of this range, no explosion can occur. Too lean mixture is when the amount of fuel is not sufficient to burn. Too much air, too little fuel. When the fuel percentage increases further, the Lower Explosion Limit or LEL is reached. This is an explosive mixture. If the fuel percen ts. Some of the combination products were well accepted by physicians while others suffered. Companies involved in development of combination products are fi age increases further, it will reach a fuel-air mixture ratio that is too rich to support combustion, i.e. too much fuel, too little oxygen. That point is the Upper Explosion Limit or UEL. Both the LEL and UEL are expressed in percentage by volume. So any percentage between the LEL and the UEL is within the explosive range. This is the explosive range tha ding difficulty in defining their combination products and facing various challenges from selecting a combination to marketing it. Following aspects would a we have to control. In this range, fuel is present, and air is present. We have to be very careful not to have a spark or hot spot. Let's have a hypothetical scenario. When a flammable chemical with low flash point is spilled in a room, the fumes will evaporate and fill the room. When the mixture has reached the Lower Explosive Limit, the whole mixture i dd to the challenges in developing combination products: Which markets to tap where the combination products can do fairly well? Which combination prod the room is capable of exploding when a source of heat is brought in. This can be in the form of an electric spark, as when someone switches on the light. If the chemical is left for a sufficiently long time, it will fill the whole room and saturates the atmosphere. The mixture then becomes too rich for combustion. It has reached the Upper Explosion Limi cts are meaningful and rational? Which therapeutic categories to select? Which Combinations can address unmet needs of the patients? Do combin and the mixture will not explode even when a spark occurs. But this situation can turn dangerous when a person opens the door and switches on the light. The oxygen coming from the opened door may be just sufficient to bring down the too rich mixture to become an explosive mixture. With this understanding, which do you think will be more dangerous: a tank tions increase the patient compliance? What would be the developing cost? How to tackle the risks encountered during combination product developmen full of flammable chemicals or a tank with only 1/4 full? If you are not sure, the answer is the 1/4 full tank. With both tanks having the same chance of being heated, the 1/4 full tank has more empty space that can contain oxygen whereas the full tank almost inevitably will be too saturated with the fuel and don't have sufficient oxygen to burn. But wha t? As combination products don't fit into the traditional categories of drugs, medical devices, or biological products, the USFDA is in the process of devel happens when a chemical in a full tank has to be pumped out? Inert Gas Systems On tanker ships, whenever crude oil or other flammable oil is pumped out, the space occupied by the oil must be replaced, otherwise, there will be a vacuum formed in the tank. This makes it impossible to pump the oil out further. To avoid atmospheric air from being sucked int ping new procedures for reviewing their safety, efficacy and quality. Professional from academic institutions, pharmaceutical industries, health care indust the tank and creating an explosive mixture, inert gas is led into the tank at a slightly higher pressure than atmospheric. This inert gas, containing mostly carbon dioxide and nitrogen, is generated from the burning of fuel in the steam boilers. This inert gas is pumped into the tank by means of blowers. The oxygen content in the exhaust gas must always y and representatives from various regulatory agencies are working out to design the regulatory requirements for manufacture and sale of combination products e monitored. Usually it is around 5% and does not support combustion. To prevent corrosion and contamination of the oil, the exhaust gas is cleaned by passing them through a scrubber system. In this case, eventhough the tank may be nearly empty, the atmosphere above the chemical does not contain oxygen and there is no explosive mixture. Explosion Proof Fi . As there is an increasing trend of the combination products companies manufacturing such products should be able to tackle the problems involved in the de tings In these types of flammable chemical storage areas, care must be taken to avoid sources of heat that can trigger an explosion. To avoid sparking, flammable chemical storage facilities will have to follow certain safety standards with regards to installation of explosion-proof and intrinsically safe electrical fittings, lightings, wiring and earthing elopment. They need to be wiser in analyzing the market trends and the regulatory requirements. Companies that provide selfless information through particip Handling of flammable chemicals need not be dangerous if we take the necessary precautions to avoid conditions that can cause fires to occur. So far, we have talked about engineering control only. The other aspect of control is people. They must be competent. Prior knowledge, training and proper engineering design is necessary in order to avoid problems tion in industry events and feedback to regulatory authorities would be able to face the challenges and will be successful in developing combination products
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